Kelly stumbled across the idea for an industry making jerseys while he was still in college. While attending school, Kelly noticed that many students wore sports jerseys, most of which had their teams’ logos. He realized, however, that it would be difficult to start a business that produces sports jerseys on a college student’s budget. That’s because regular sports jerseys require millions of dollars in licensing and sales.
Fabric
Industry Making Jerseys is knitted from fine threads and is thin and stretchy. It was originally made of wool, but more recent technologies have led to the use of synthetic fibers, including cotton and spandex.
The knitted composition of the jersey fabric makes it pliable and smooth while preventing light from passing through. These qualities make jerseys a favorite for apparel manufacturers.
The structure of jersey fabric is similar to that of other types of knitwear. It is knitted using knitting machines.
This process is more efficient than knitting jerseys by hand, and the result is a uniform fabric that is close-knit. Typically, jersey fabric looks like a latticework of twisted vertical yarns attached by untwisted horizontal yarns.
In the industry, the jersey fabric is made using industrial knitting machines. It has a smooth, even texture and is dyed before being knit. There are two types of jersey fabric: single jersey and interlock.
Single jersey is made of one single piece of knit fabric, while double jersey is two layers of jersey knit fabric. Single jerseys are typically thinner than interlock jerseys.
Historically, jersey fabric was primarily used in the Channel Islands for underwear and fishermen’s sweaters. It gained popularity in Western Europe during the Renaissance and Enlightenment periods.
Wool is the most environmentally friendly fabric material used for making jerseys. Wool is also biodegradable, making it an excellent choice for environmental sustainability.
Another popular jersey fabric is 50/50 poly/cotton blend. It is smooth woven and somewhat breathable, but is not moisture wicking. A lightweight jersey made of this blend is commonly used for softball and volleyball. For basketball uniforms, a heavier weight version of the jersey is made of 100% polyester doubleknit.
Production process
The process for making jerseys varies depending on the type of fabric used. Some fabrics are made from wool or cotton, while others are made from synthetic fibers made through the combination of various chemicals.
The fibers are spun into yarns to form the fabric. The finished product resembles a latticework of twisted and untwisted vertical yarns.
The jersey fabric is most often used in casual, lightweight garments. While it is not very durable, it is highly absorbent and breathable. It is also soft and provides a unique drape.
The degree of drape varies depending on the material used to make the fabric. This makes jersey the ideal material for underwear and other close-to-skin garments.
Costs
There are many factors that affect the cost of making jerseys. For example, jerseys made in Italy are typically more expensive than those made in the US. The reason for this is that garments produced in the European Union are subject to strict labor and environmental laws.
The price of these jerseys reflects the expense of ensuring that workers are paid decent wages and have good working conditions.
The most expensive part of making a cycling jersey is the fabric. Cheaper jerseys may not be made with specialized fabrics, and they may not be able to wick sweat or absorb moisture. More expensive jerseys may be treated to prevent stains, while cheaper jerseys may not be treated at all.
Another factor affecting the price of jerseys is the cost of manufacturing. Nylon, for example, is much more expensive to produce than cotton, and this makes it a more expensive material to produce. Since manufacturers must spend more money to produce nylon jerseys, they have to charge more for them.
Another factor affecting the price of basketball jerseys is the design. Some designs can be scanned and then converted into a digital image before they are printed on fabric. This process is called sublimation. The color is fused into the fabric using pressure and heat.
The result is a high-quality, durable jersey. A basic set of jerseys and shorts can run $40-$80. A full sublimated team pack can cost up to $250. It will contain home jerseys, away jerseys, and warm-up shirts.
Marketing
Companies can make a great deal of money through sports marketing. One of the best ways to do that is by having their company’s logo printed on an athlete’s jersey.
Athletes are often the target market for these types of marketing campaigns, and they can reach millions of customers in the process.
There are numerous challenges to running a sports jersey manufacturing business. These include competition from other companies and unfavorable government policies.
Moreover, a new company could move into the same city as an existing one and take over the market. Thus, the need for custom-designed jerseys will continue to grow.
